ISO 9001:2008 Certification
SAJJAN CASTINGS LIMITED is accredited as an ISO 9001:2008 certified organisation. This certification means that SAJJAN has met stringent guidelines with regard to product design processes, manufacturing procedures, distribution systems and customer service methods for all products and services that SAJJAN provides.
In order to pass the certification audit, every member of SAJJAN’s management, Workers and managers worked together to take an already existing set of quality systems to the next level. The quality level SAJJAN has been operating in for nearly Fifteen years has been formulated into a clear and concise Quality Policy that every SAJJAN employee can proudly explain and execute.
Acknowledged worldwide for the highest standard in quality, ISO 9001 Certification is a guarantee to anyone, anywhere in the world that SAJJAN CASTINGS LIMITED come from a quality managed organization. Along with our continuing effort to make hobby and security products available in the expanding international marketplace, is the even stronger effort to continue to provide superior one-on-one customer service to every customer.
With the increasing demand for quality Castings, Our ISO certification provides the assurance that every product sold fromSAJJANfactory is delivered in perfect condition.
ISO 14001 Certification
SAJJAN CASTINGS LIMITED has gained ISO 14001:2004certification for environmental management as part of an ongoing drive for excellence throughout its business. The ISO 14001 award endorses SAJJAN’s environmental management policies and practices at its factory – including energy efficient low-emission, low-waste manufacturing and extensive recycling – and gives customers the assurance that the company’s comprehensive range reflects the highest standards of sustainability.
“ISO 14001 certification confirms that we have a sound environmental management programme – among the best in the world – so that the products we produce will contribute positively to the eco-ratings. Our customer’s industry is increasingly aware of its environmental responsibilities, so it is important for us to supply customers with products that are as sustainable as possible. Consultants, Advisors and designers can confidently specify our systems to produce more sustainable products and ensure compliance with the toughest environmental regulations.”
Auditors from the certification body visited SAJJAN’s factoryto examine environmental management in detail, from policy making to emergency response plans and staff training. “Our approach to environmental management is based on the concept that we are a responsible company, seeking always to be a good neighbour and minimising our impact on the environment. To achieve this we have to understand our legal obligations, and constantly strive to improve performance in any area of potential environmental impact – especially reducing emissions and waste. We also have to ensure that everybody knows what to do if something goes wrong, so that any negative impacts are minimised.”
ISO 14001 certification is part of SAJJAN’s broader journey to integrate the management systems of all aspects of the business. “We have already achieved ISO 9001 certification for quality systems,
A proportion of recycled material – from production waste and contractors’ offcuts – is returned to the production process, avoiding the need to send waste to landfill.
OHSAS 18001 Certification
SAJJAN CASTINGS LIMITED has taken a leading, proactive role in enhancing the safety and security of its employees as well as in maintaining a sensitive approach in its operations to minimise negative impact on the environment.
Having just implemented the OHSAS 18001 system, we are working towards a structured and streamlined procedure based on findings from a gap analysis that was conducted by a professional consultancy. This complements the OHSAS system that relates to maintaining health and safety standards covering angles of risk, systems implemented and any additional requirements. Moreover, an audit is conducted every six months to ensure systematic compliance with all safety procedures.
The certifications have helped the company to identify problems in more structured way and create counter measures and the issue with its systems. Thanks to the internal and external audits, employees are always motivated to monitor themselves and comply with the highest standards of operations.
Demonstrating our commitment to safety, the management has endorsed an occupational and health policy. All the safety guidelines are posted on the company server and reviewed by staff and their supervisors every month to make the rules a part of life.
SAJJAN safety committee meetings help in communicating and evaluating safety and health issues brought up employees at work. The meetings are held on a monthly basis.
In order to protect the health and welfare of each employee and to strive towards compliance with local regulations, appropriate types of protective equipment are provided in areas where there may be a risk of injury or exposure to hazardous substances or conditions.
A well-trained fire team equipped with all fire fighting equipment is available round the clock.
A lot of campaigns are held to encourage the staff to become more “environment friendly”. Among these, the “Save electricity” and “Heat exhaustion” campaigns have proven to be very successful. Competitions based on ISO certifications such as “best drivers” and “best operators” are also organised internally. These serve as incentives and good motivations for employees. In addition, the annual plan has a lot of safety training sessions that are held between one and six months.
How does SAJJAN CASTINGS LIMITED ensure minimal impact of its operations on the environment? Aspect- Impact analysis studies focus on the company’s critical activities and its effect on the environment. A plan is outlined to ensure all operations are strictly in compliance with legal requirements and adhere to environment friendly practices, such as:
• Taking care of natural resources based on the 3R’s (Reduce, Reuse, Recycle) policy which has been promoted on the whole of the plant and the supply chain
• Stopping use of Halon gas to due to its adverse impact on the ozone layer
• Reversing scraps in the melting furnace
• Using LED lights to use less energy
• Planning to introduce variable frequency drivers (VFD) for mill motors. Auto-control the energy used on the rolling and the mill.
• All waste is sold to approved legal third parties for reuse
Consultants and third parties conduct scheduled inspection / monitoring of all stacks hat release gases to the atmosphere. The company also monitors the liquid waste / effluents through the two plant ponds. The evaluation shows if the water is safe and can be reused in other areas of the plant.
SAJJAN CASTINGS LIMITED has a long-term commitment to the welfare of current and future generations. It has consistently maintained a green philosophy by removing all activities that harm the environment from the manufacturing process thereby minimizing adverse impact on the environment. Through conservation of natural resources such as reusing waste-water in agriculture, the company encourages green development.
Overall, SAJJAN CASTINGS LIMITED ensures that Safety, Security and Environment procedures are maintained at the highest level.